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      泡沫机械设备咨询热线:13805922238/15905057228
      泡沫机械设备 泡沫机械设备
      泡沫机械 EPS成型机
      og东方厅 > 服务中心 > EPS建厂方案EPS建厂方案
      Plant Layout 建厂方案
      Technical Consultancy & Evaluation
      技术支持和评估
      目录:
      ? ?EPS Plant Layout and Basic data
      ? ? ?EPS泡沫厂布局和基本数据
      ???Complete EPS plant Reference Photos
      ? ? ?完整的泡沫厂参考图片
      ???Machine Set Up
      ? ? 机器安装
      ? ?New Plant Survey?
      ? ? 新建厂调查

      一、 EPS泡沫厂布局和基本数据
      EPS泡沫厂基本数据
      EPS泡沫厂规划 机台數目m/cs 機台种別 成型面積 周 期 成型容積 / 立方米
                 
      ? 8 Daisen 500C 3.84 62 2.4
        0 FK810 EPS 0 0 0
        3 FK813 EPS 3.12 60 1.92
        0 FK1014 EPS 0 0 0
        0 FK1018 EPS 0 0 0
        0 FK1318 EPS 0 0 0
        3 FK1214 EPS 5.1 60 3.42
        2 Prefoamer 0 0 0
      Total amount machines : 机台總數目 16 Amount 12.06 52 7.74
      Total foam area As/m2 總成型面積 12.06 table 1: simultaneity factor    
      cycle time tz/s 周期/秒 60 number M/C w    
      cycles nz/h 總周期/小時 60 2 0.8    
      Simultaneity factor w acc. table 1 同步參數 0.5 4 0.75    
          6 0.7    
          8 0.65    
      Steam installation 蒸氣周邊   10 0.6    
          11 0.5    
      recommended flow rate up to 50 m length: cd in m/sec 25    
      special steam requirement mdspec. in kg/(m2z) 5.6        
      steaming time td in sec 10        
      limiting of peak demand ms in kg/sec 3.38        
      density pd9 of saturated steam with 9,0 bar 5.15      

      density pd4 of saturated steam with 4,0 bar 2.67        
      density pd3 of saturated steam with 3,0 bar 2.16        
      volume flow Vsd in m3/s 1.56      

      Steam boiler蒸氣鍋爐        
      steam requirement md of FTA in kg/h 蒸氣需求量 4052        
      supply of boiler mft with 5% lossess in kg/h 蒸氣鍋爐供應量 4256      

      Steam accumulator 蒸氣儲能罐容積        
      when decreasing the pressure in the accumulator from 4 to 3 bar        
      20 kg steam/m3 water are released, require accumulation volume 3      

      Steam reducing valve 蒸氣減壓閥   table 2: steam reducing valve   ? ?     ? ?
      steam consumption mft in kg/h 4265 nom. width DN kvs-value    
      pressure proportion before and after red. valve p2/p1:4/9 bar 0.44    
      z-value 91 15 3.2    
      m-value 1 20 5    
      kv-value 47 25 8    
      kvs-value 59 32 12.5    
      steam reducing valve acc. table 2: nominal width 減壓閥口徑 80 40 20    
      50 32    
          65 50    
      Steam leads:蒸氣管道   80 80    
      between D-boiler and D-red. valve in mm 108 100 125    
      between D-red. valve and D- accumulator in mm 150 125 190    
      lead between D-accumulator and moulding machine in mm 282 150 280    
      or a ring lead in mm 199 200 420    
      250 500    

      Air installation 壓縮空氣周邊
      High pressure network with 7 bar高壓壓縮空氣網絡7巴          
      amount of machines for control air 16      
      number of fillers (17 fillers per m2 moulding area) 205      
      air consumption in l/sec per filler 7      
      filling time in sec. 10      
      air requirement 7bar in m3/h 高壓風每小時需求量 1149      
      Supply of the compressor in m3/min壓縮風机每分鐘供應量          
      with 5% losses 20      
      filling time /sec. 10      
      limiting of peak demand m3/sec. 0.718      
      pressure of lead / bar 6      
      lead diameter / mm 管道口徑 98      
      as ring lead / mm 69      
      loading pressure of the air receiver / bar 7      
      unloading pressure of the air receiver / bar 6      
      volume of the air receiver / m3 壓縮風缸容量/立方米 4      

      High pressure network with 7 bar高壓壓縮空氣網絡7巴          
      amount of machines for control air 16      
      number of fillers (17 fillers per m2 moulding area) 205      
      air consumption in l/sec per filler 7      
      filling time in sec. 10      
      air requirement 7bar in m3/h 高壓風每小時需求量 1149      
      Supply of the compressor in m3/min壓縮風机每分鐘供應量          
      with 5% losses 20      
      filling time /sec. 10      
      limiting of peak demand m3/sec. 0.718      
      pressure of lead / bar 6      
      lead diameter / mm 管道口徑 98      
      as ring lead / mm 69      
      loading pressure of the air receiver / bar 7      
      unloading pressure of the air receiver / bar 6      
      volume of the air receiver / m3 壓縮風缸容量/立方米 4      

      Calculation of the reduction of energy能耗減省之計算        
      Single Plant單一高壓網絡
      single plant with supply / m3/min 每分鐘需求量 42
      power of the plant in kW with 7 bar 292
      lead diameter / mm 管道口徑 240
      volume of the air receiver / m3 壓縮風缸容量/立方米 12
      Double plant高低壓網絡
      power of the plant in kW with 7 bar 141
      power of the plant in kW with 4 bar 106
      amount of power / kW 247
      Difference / KW 45
      current costs / RMB/kwh 1.2
      annual production hours 4,800
      annual reduction /RMB 每年可減省 261,044

      Water installation 冷水周邊
      Mould cooling with 50 o C 模具冷水50度          
      cooling time per cycle WZK / s. 8        
      hot water requirement (WZK) / m3/h 冷卻模具高溫水需求量 50.65        
      limiting of peak demand / m3/s 0.053        
      hot water lead as stub cable / mm 管道口徑 150        
      as ring lead / mm 106        
      number of pumps 2        
      average flow rate between 3 and 4 bar / m3/h 20        
      volume of water tank / m3 儲水缸之容積 1.0        
      Condenser cooling with 25 0 C 冷凝水25度          
      cooling time KK /s 12        
      average consumption / m2 foam area and cycle 0.055        
      number of vacuum pumps 12        
      requirement of cold water (KK) / m3/h 冷凝水需求量 45.20        
      limiting of peak demand / m3/s 0.029        
      cold water lead as stub cable / mm 管道口徑 111        
      as ring lead / mm 79        
      number of pumps 2        
      average flow rate between 3 and 4 bar / m3/h 20        
      volume of water tank / m3 儲水缸之容積 0.6        

      Single Plant單一網絡          
      single plant with supply / m3/h 每小時需求量 95.9        
      lead diameter / mm 管道口徑 183        
      volume of the water tank / m3 儲水缸之容積 2.0        
      Power of cooling tower: 冷水塔之能量          
      hot water requirement (WZK) / m3/h 冷卻模具高溫水需求量 51        
      cold water requirement (KK) / m3/h 冷凝水需求量 45        
      amount of heat to be drawn off: /kcal/h 1,355,940        
      : /KJ/h 5,677,050        
      Condensate lead:冷凝水回收管道          
      nominal width: /mm 管道口徑 273.7        

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